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TPM – to keep your machines fit
The optimal interaction of man and machine ultimately leads to satisfied customers and is therefore the basis of a company’s existence. That’s why Lean Management pays a lot of attention to the machines and systems. Flexible capacity utilization and maximum machine availability are critical success factors for productivity to meet specific customer requirements, while at the same time ensuring predictable, steady production and flow production. The TPM program enables your employees to handle their machines more sensitively. Autonomous maintenance and preventive maintenance always pay off in a machine-intensive environment – with less downtime and more capacity. This is particularly true with regard to avoided new investments, as these facilities are already in place but have not been made optimal use of. We help your teams to continuously improve and sharpen their focus on identifying waste and quickly eliminating major causes of loss. The focus is also on the sustainable improvement and development of the maintenance area. Continuous training and identification with the machine helps to avoid errors.
This is what you can expect this from the Leonardo TPM program:
- Target OEE: 80% – 98%
(depending on machine/plant type) - Plannable, smooth production
Foundation for productivity, flow-oriented production - Identifying and eliminating major causes of loss
Machine-specific mix of measures - Rapid improvement through Shopfloor Workshops with employees at the machines and with maintenance staff
- Sustainable improvement through holistic development and optimization of the maintenance area (organization, processes, maintenance planning, ET management, ICH controlling)
- Machine-specific optimized maintenance strategy
- Optimized maintenance costs
Maintenance/spare part costs vs. machine utilization
Use
- Highest possible OEE
- Increased predictability
- Faster reaction speed
